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Whirlaway
 
   

The Comco „AIRLESS“ nozzle whirlaway greatly rationalises airless spray operations. Down times and operational interruptions due to nozzle clogging are vastly reduced.
By simply turning the whirlaway lever, clogging is removed within seconds and operations may be continued with virtually no interruption at all.

 

Instructions for the assembly and dismantling of whirlaways for
cleaning purposes or when exchanging individual components.

 
Caution
Depressurise spray unit and pistol. Set spray pistol safety latch to „SAVE“ before removing the whirlaway component.

Attaching to the spray pistol
Insert nylon gasket -8- into the adapter of the whrilaway and tighten. Loosen retaining nut -1-, place whirlaway/nozzle slot in the desired position and re-tighten retaining nut -1-.

Removing the ball nozzle
Remove screw -10- and lever -9-. Unscrew nut -1- from adapter -7- and remove O-ring -6- nylon sealing -5-, nylon sealing -2,1- and ball nozzle from the nozzle body -2-. Do not use any hard or sharp objects as they could damage the ball and the hardmetal nozzle tip.

Reassembly
Clean and inspect all parts for damage or wear, replace as necessary. Insert nut -1- and sealing -2,1- (with bevel side pointing to ball) into body -2-. Insert ball so that the square axis protrudes from the upper bore-hole of the body. Put nylon ring -5- with bevel side pointing to ball on to the ball. Slide O-ring -6- over the end of adapter -7- and secure all parts.

Note
When connecting the parts, make sure that the O-ring cannot fall off, then position the ball and tighten the whirlaway so that the small lever points in spraying direction.

 

Model 201 100 Whirlaway with ball for insert tip kits
Model 201 200 Whirlaway without ball
Model 201 300 Wirlaway with ball tip complete
maximum operating pressure 400 bar

 
 
Individual parts
Part Descritption Part –No
Retaining Nut 201001
2 Body 201002
2,1 Nylon gasket 201003
Ball tip 201…
Ball with thread 201004
Nylon gasket 201005
O-ring 201006
Adapter 201007
Nylon ring 201008
Lever 201009
10  Screw 201010
11  Nylon ring 201011
12  Washer 201012
13  Screw 201013

Example of ordering Ball typ



Order No. 201411 or 201428
Numbers are stamped on the inlet side of ball tip

Nozzle numbers 411 or 428 are equivalent to tip numbers 1108 or 40-028


   

The COMCO - Whirlaway 201-100 is available with the following adapters:

 
    Inside thread
adapter 201-007 = 11 / 16 x 16 G
swivel adapter 201-227 with swivel joint = 11 / 16 x 16 G
for pistol fittings : SSCO, Wagner, Wiwa,
Stewart-Warner, Blinks,
FAP, Hübner, ARO, Schütze Larius usw.
 
     
adapter 201-202 = 7 / 8 x 14 G
swivel adapter 201-222 with swivel joint = 7 / 8 x 14 G
for pistol fittings : GRACO Silver- and Golden Gun.  
     
adapter 201-203 = 3 / 8 NPS x 18 G
swivel adapter 201-223 with swivel joint = 3 / 8 NPS x 18 G
for pistol fittings : DeVilbiss, Nordson,
Spee Flo, Kremlin
 
     
adapter 201-204 = 3 / 4 x 20 G
swivel adapter 201-224 with swivel joint = 3 / 4 x 20 G
for pistol fittings : Binks 50  
     
adapter 201-205 = M 18 x 1
swivel adapter 201-225 with swivel joint = M 18 x 1
for pistol fittings : Atlas Copco,
Kopperschmidt
 
     
with adapter 201-206 = M 24 x 1
 
Order examples whirlaway
 
Model 201 100

Standard model assembled incl. ball.

Example: Whirlaway Adapter Ball
  201 300 201-007 201004
 
Model 201 200

The Whirlaway is delivered Singelparts. Without ball

Example: Whirlaway Adapter  
  201 300 201-007  
 
Model 201 300

Completly assembled incl. Ball tip.

Example: Whirlaway Adapter Ball nozzle
  201 300 201-007 201-428
 

With all models adapter has to be specified.

 
Retaining nut 201001  
Body 201002  
Nylon gasket 201002.1  
Brass gasket 201002.1 MS  
Ball with thread 201004  
Nylon gasket 201005  
O-ring 201006  
O-ring Vito 201006 V  
Adapter (11/16 x 16G) 201007  
Nylon ring 201008  
Lever 201009  
Screw 201010  
Nylon ring 201011  
Washer 201012  
Screw 201013  
     
Repair kit 201015 consists of: 201002.1
    201005
    201006
    201008
     
     
     
Key SW30 201030
 

Special versions with swivel joint adapters, special sealings, etc. are available on request.